MANUFACTURING PROCESS




State-of-the-Art Production Facility

The production process for the manufacturing of cast marble products is a fascinating procedure. We begin with a custom mold set to your specific requirements. The mold is rolled into the spray booth where it is inspected, cleaned and sprayed with gel-coat before moving to the curing area to dry. Next it's taken to the pouring department where an exact mixture of ground marble, pigment and a polyester resin are combined in a Gisco mixing machine. This state of the art computerized machine heats the mixture to a pre-set temperature, adds the catalyst, and then pumps it onto the mold. After the mold is filled, it is then rolled to a curing area. Here it is placed on a shaker table to release any air that may be trapped in the mix. When the proper amount of time has passed, it is removed from the mold in the demold department, inspected, and then taken to the finishing department. Here the product is inspected again then loaded into custom designed crates and sealed. Random finished goods audits are conducted weekly at this point.

Now the order is ready for shipment ...